| Cards | 10 |
| Topics | Calipers, Files, Planes, Pliers, Ratchets, Rulers, Soldering, Welding, Wrenches |
Calipers are similar to micrometers in shape but instead of measuring distances, calipers are used to transfer distances between objects. An outside caliper is used to transfer outside dimensions while an inside caliper is used to transfer inside distances. A vernier caliper is an extremely precise caliper (down to \({1 \over 1000}\) inch) that allows measuring / transferring either inside or outside dimensions.
Files consist of diagonal rows of fine teeth and are used for fine finishing work to smooth, polish, or shape objects. Rasps are files with larger teeth that are used for coarse finishing work. Both files and rasps are designed to be inserted into detachable handles.
In wooodworking, a plane is used to shave off a small amount of material to smooth a surface or make it fit properly. A jack plane is a general purpose plane that contains an adjustable depth blade set at an angle with a handle and knob to allow gripping when sliding the plane across wood.
Pliers are designed to provide a mechanical advantage, allowing the force of the hand's grip to be amplified and focused with precision. Pliers also allow finer control over objects that are too small to be manipulated by the fingers alone. The standard configuration is combination pliers which provide a fixed maximum jaw width. Other styles include adjustable joint pliers that allow selecting jaw width, needle nose pliers for holding small objects in tight spaces and locking pliers that will lock in place to hold or clamp objects together.
A ratchet (or socket wrench) is a wrench that applies torque in only one direction with a handle that can be moved back and forth without losing contact with the fastener. A ratchet uses variable attachments called sockets which come in a variety of drive sizes based on the size of the opening that attaches to the ratchet. Sockets with the same drive size will vary in the shape (six-point, twelve-point) and size of the nut opening that attaches to the fastener being tightened or loosened. Smaller point sized sockets are stronger and can apply greater torque while larger point sizes allow easier alignment.
Rulers are used to both measure distance and to draw straight lines. Tape measures are flexible rulers made from cloth or metal and are useful for measuring longer distances and in tighter spaces. Both rulers and tape measures provide similar accuracy, commonly down to \({1 \over 16}\) or \({1 \over 32}\) inch. A steel framing square is made up of a shorter ruler (tongue) and a longer ruler (blade) that meet at a 90° (right) angle. A framing square is often used by carpenters when framing stairs and roofs.
Soldering is a low-temperature process by which two or more items (typically metal) are joined together by melting a filler metal (solder) into the joint. An electrically powered soldering iron or soldering gun is used to melt the solder which is an alloy of lead and tin that has a melting point below the melting point of the items being joined. A chemical cleaning agent called flux is also used to clean the surfaces before soldering.
Welding is a high-temperature process that involves melting the base metals in the objects to be joined to fuse them together. A filler metal is used to provide additional material to make up a joint that, depending on the weld type, can be stronger than the base materials alone. Oxyacetylene welding is a welding process that uses a torch fueled with oxygen and acetylene gases. Electric-arc welding utlizes electric current in a safer welding process (it doesn't involve burning explosive gases) that enables a wide variety of specialized applications like stick, MIG (metal inert gas), and TIG (tungsten inert gas) welding.
Wrenches are used to provide grip and mechanical advantage by applying torque to turn objects (or to keep them from turning). The longer the wrench, the more torque that can be applied. Wrench ends are available in two primary types, open-end and box-end. A box-end wrench encloses the bolt head and is useful when more torque is needed or to maintain contact in difficult to reach locations. An open-end wrench is designed for speedily loosening easier to reach fasteners. Wrenches that feature one open and one box end are called combination wrenches and adjustable wrenches feature an open end with an adjustable width.